Scarabaeus



In orchards, the Scarabaeus mulching robot is in its element. Even in difficult terrain, it mows autonomously along the rows of trees. Scarabaeus saves time, avoids soil compaction and reduces the use of herbicides.
The mulcher is lightweight and operates silently and smoothly. This protects living creatures and the soil.

We are developing Scarabaeus for the social enterprise Brüggli, whose industrial division is taking a big step towards the future with a new robotics department.

The entire system focuses on benefits, safety, energy efficiency and target costs. Efficient mowing between individual trees, on coarse ground and in all weather conditions pose high demands on both mechanics and systems technology which require specific solutions.


Scarabaeus' mind

The deployment is managed by the specifically developed planning software via cloud server.

Scarabaeus works autonomously in orchards. For this, the users prepare a map with task areas which the robotic mower learns and refines for itself. We have developed an innovative navigation system from scratch. It allows orientation in the orchard without susceptible visual systems.

In addition to the code that runs on the robot itself, a backend and a software for the end user to control and plan the mowing are also necessary. We developed these elements closely coupled with the other topics in the project.

The robot can be conveniently controlled with the planning software
All parameters can be viewed live
The various tasks can be organised in a calendar
When battery levels are low, the robot returns to the charging station autonomously
A sophisticated navigation system allows navigation without visual means
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Mechatronics

Scarabaeus mulches grass up to 25 cm high in continuous operation - thanks to its side mower also in the narrow areas between the trees. After about three and a half hours, it returns to its station to recharge.

Scarabaeus tackles challenging environments with bumps, slopes, and foreign objects.

One requirement was autarchy in the field, using photovoltaics. Simulations showed us that a highly focused mowing strategy is needed to operate the unit with the available energy. Every physical factor comes into play and had to be optimized within the target costing: from the stiffness of the tracks to the control of the individual mowing motor windings.

This allows to achieve an area output of 8 ha in 2 weeks, which corresponds to a larger orchard.

Efficient mowing is key for maximum range: therefore, the cutting results were analysed in detail.
The mowing discs can follow the ground closely thanks to an advanced linkage
The die-cast chassis is a highly integrated component
A very early prototype stage: most of the elements are already present in basic form. This allowed knowledge to be gained quickly with little effort.
The electronics were developed in parallel with the hardware.
The components are tailored to the tough requirements in agriculture
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Design

Scarabaeus' Design is the origin of its name, but the bug-like shape is no mere marketing gimmick. In order to perform well, it has to crouch under the branches. Moreover, the design emphasises the character of Scarabaeus: robust, competent and friendly. The clear topology with the front mower and the chassis behind it makes for an ergonomic and safe product.

Design sketches help to convey an impression of the product long before any series part is finished
The characteristic division into frontal mowing unit and chassis was a design theme early on
Where are which controls? What is accessible and how? Questions of ergonomics and UI follow us through the whole process.
Easy serviceability is important
Early proportion studies
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“A positive sign in challenging times: Scarabaeus works, the experts and farmers are waiting for it, and potential distribution partners have already showed their interest.”
Brüggli Magazin "Unterwegs", November 2022

Beta launch:

2022

Our contribution

Mechanical Engineering from basic concept to series implementation
Systems architecture, PCB design, embedded systems
Mowing strategy, sensors and AI
Programming of mower and planning software
Product design und user experience


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